The evolution of manufacturing in Western Sydney
Western Sydney’s strong manufacturing heritage continues to evolve with the establishment of the Advanced Manufacturing Readiness Facility (AMRF) in the First Building.
Accelerating Manufacturing
Ben Kitcher
So the AMRF has been set up to bring together a range of tools, a full range of tools all the way from design through to validation of manufacturing methods, and make them available along with the skills necessary to implement those technologies to local manufacturing businesses.
In manufacturing, which is already a very strong part of the Western Sydney economy, we need to understand how do we make those jobs future proof, how do we add more value per job, and advanced manufacturing is a great part of it.
So along with that investment in the machinery, the infrastructure, the skills, we're putting it all into a place that actually allows a transparency actually to those processes that's brought together by the building itself.
It's accessible. People can see in, they can understand what it is we're doing here. We want people, we want companies and individuals to come and engage with the manufacturing technology. This is high-tech. This is actually where rubber meets the road in terms of application of AI technologies, digital tech, automation - it's really cutting edge and it's really exciting for a future career.
A history of heavy-engineering manufacturing in Western Sydney
The AMRF and the future of manufacturing in Western Sydney
The AMRF is an innovation accelerator anchored in Bradfield City. It offers shared facilities with advanced technology, expertise, training, and networks to help manufacturing businesses grow.
The AMRF in action – the first project
Western Sydney engineering company Marley Flow Control was the first to benefit from the Advanced Manufacturing Readiness Facility.
AMRF Marley Flow Control case study
Kalolo Matavesi
We are at Marley Flow Control. This is the workshop that we build our stainless steel cooling towers from.
Gareth Jones
We knew where we wanted to go, but we needed to go the next step, which was to get cost out of manufacturing, improve our manufacturing process.
Maegan Baker
When we first started working with Marley Flow, we were really fortunate to be going into a fantastic manufacturing company. They had a great team and a great product. But to become more competitive on that global scale, we needed to figure out how we could best support them.
Nick Hurley
When we're working with the AMRF where they're sort of helping us innovate things.
Maegan Baker
Part of that exploration was looking at how they do business now and really understanding where the greatest impact could be through changes recommended by the AMRF team.
Nick Hurley
And push it further. So we could be pushing it from a small scale to something much larger.
Gareth Jones
Our long-term goal was to take our product internationally. We couldn't do that because we didn't have the production capacity until the AMRF came to us and made those recommendations. They want to push manufacturing in Australia, so they're helping us develop this to be even more, I guess you could say, efficient.
Kalolo Matavesi
The majority of us are from Western Sydney, so we kind of all have the same humour and same attitude. So I think that's why we connect really well and work together really well as a crew.
Gareth Jones
Here in Australia, we've lost a massive knowledge base of manufacturing, whether it be personnel, whether it be expertise, whether it be machinery. The AMRF can bring that all back to us.
Nick Hurley
We've had blokes like Nathan and James who actually come from composite backgrounds. They know, you know, more than anyone really. We've definitely been teamed up with the right people.
Gareth Jones
All we've seen is cooperation.
Nick Hurley
We're actually the first to deal with them in this manufacturing process they want to do. So yeah, they've been nothing but, you know, overly helpful. So it's been great.
Case study - Marley Flow Control
Marley Flow Control is the first business to complete a project with the AMRF.
The Western Sydney-based engineering company specialises in manufacturing and maintaining cooling towers, used in large scale thermal control systems across a range of industrial settings. Marley Flow is helping to deliver critical infrastructure in the Aerotropolis by providing cooling towers to support Western Sydney International (WSI) Airport. A key component of these cooling towers are novel composite fan blades.
With customer demand growing, Marley Flow hope to achieve significant uplift in throughput of their blades.
A time-study project was conducted to set baseline conditions and investigate what modifications could enable Marley Flow to achieve their future production goals.
Five key recommendations and six process improvements were suggested that could generate a sixfold improvement in project timeframes. Marley Flow reported an immediate uplift in productivity of 20%, with potential for further increases as recommendations are integrated over time.
Marley Flow and the AMRF are now working on some follow-on projects to continue to enhance their market competitiveness.
- 20% productivity uplift
- 6x project timeframe improvement